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What exactly is the difference between a compact busway and a closed‑type busway?
A compact busway is a type of enclosed busway. At present, busways are classified into several generations: the first generation is referred to as a busway, and the second generation is also called a busway. All busways are enclosed, encompassing various types such as compact busways, air‑insulated busways, fire‑resistant busways, fireproof busways, and cast‑in‑place busways, among others.
Cooling methods for compact busbar trunking systems
If the temperature of a busbar trunking system becomes too high, common failures may occur. For safety, it is essential to take steps to keep the busbar trunking temperature within safe limits, thereby preventing overheating that could damage the system.
Cooling method of compact busbar trunking systems
If the temperature of a compact busbar trunking system becomes excessively high, common faults may occur. To ensure greater safety, it is essential to understand the cooling method employed by the compact busbar trunking system and take measures to prevent overheating from damaging the equipment.
Closed-type busbar trunking systems offer the following advantages:
Different insulation materials: In gas‑insulated busbars, there is a deliberate gap between the grounding copper bars, meaning that the insulation at the core of the grounding bar is based on gas. By contrast, in enclosed busbars—also referred to as closed‑type busbars in many regions—the insulating material between the conductors is typically a chemically synthesized insulator. Oil‑immersed transformers and enclosed busbars are collectively referred to as busbars. Both “enclosed busbar” and “busbar” denote the same device.
Characteristics of Closed Busbars
Closed‑type busbars are widely used. Their selection and application offer a high safety margin and ensure excellent insulation performance. They are a new, environmentally friendly material with the following characteristics.
This product was introduced to China from Europe and has a history of over 40 years in practical application. It fully leverages the unique physical properties of volcanic rock‑derived silicon minerals—such as insulation, flame retardancy, high‑temperature resistance, fire protection, water resistance, breathability, and weatherability—thereby fundamentally addressing not only the short‑circuit risks inherent in first‑generation busbar phase conductors, but also the issues of low insulation and ingress protection ratings, as well as numerous potential leakage points at joints, that plagued second‑generation busbars.
10 kV volcanic rock silicon mineral fully cast busbar in power operation
As power infrastructure construction advances, the demand for installing electrical equipment in harsh environments is increasing. To ensure stable power supply under such conditions—particularly in salt‑spray‑prone coastal areas or corrosive chemical plants—it is often necessary to employ fully cast busbars made from volcanic‑silica mineral materials with a high degree of protection.
Materials used in fully insulated busbars
Fully insulated busbars use epoxy resin as the insulating material, which boasts exceptionally excellent insulation properties and can withstand voltages exceeding 50,000 V. Epoxy resin, as an insulating material, offers distinct advantages such as superior dielectric performance, high mechanical strength, and excellent sealing and cost-effectiveness. The sections of a fully insulated cast‑in‑place busbar are spaced apart, including the resin‑cast tee joints. Even if the conductors within the fully insulated busbar have burrs, these will not compromise the resin insulation or cause a short circuit. Moreover, since the fully insulated cast‑in‑place busbar lacks an external enclosure, the risk of inter‑section short circuits is virtually eliminated.
At a coastal power plant, the 330 MW unit’s 6.3 kV, 3.6 kA auxiliary busbar system originally employed a common‑box busbar configuration. During humid, rainy conditions, the insulation resistance of the de-energized busbar would drop sharply, severely compromising its reliable operation. Moreover, under significant temperature differentials or in damp weather, condensation readily formed on the surface of the indoor busbar sections and on the insulating mounting partitions, occasionally leading to equipment failures.
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